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How to Make a Haunted Halloween Tunnel

By September 28, 2024November 3rd, 2024DIY, Holidays, Lifestyle7 min read
How to Make a Haunted Halloween Tunnel
The perfect addition to your Halloween season
Michelle Tucker

Published: September 28, 2024    Reading Time: Less than 6 minutes     Comments: 1 Comment    Tags:

A Haunted Halloween Tunnel is a fun and easy DIY project. Here is a full supply list and instructions so you can make your own.…

Editor’s Note: It’s Halloween season again, and the perfect time to repost directions on how we make our Halloween tunnel. This is one of the most popular posts on Staying Blonde.  Even if you’ve read it before, be sure to check it out, as I’ve updated it with improvements and things we’ve learned over the years.

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Halloween tunnel
A couple Halloweens ago, we built a Haunted Halloween Tunnel using the supplies we usually use for our Holiday Arches.   It ended up being such a hit that we decided to make it an annual Halloween tradition.

We build our Halloween tunnel almost exactly as we build the Holiday Arches.  After all, they are constructed with the same tubes and connectors…  just decorated for a different season.  There is, however, one big difference: we attach a projector screen to one side of the tunnel for Halloween night.  We use our projector to show spooky videos that can be seen inside and outside the tunnel.  It looks super cool, and the kids get a kick out of it.   Besides the video screen, we include lots of spooky decor like spider webbing, black mesh/gauze, and orange and deep purple lights.

This year, we have considered adding a more solid cover to give it that true tunnel effect and amp up the spooky vibe.  I will let you know how it goes, but we get excited about raising the “spooky” bar each year. Neighbors have already started to swing by and let us know how much they look forward to it!

Below is the supply list and instructions for making your Haunted Halloween Tunnel.  If you don’t intend to project a video, you will not need the additional two PVC pipes or the screen.

Supply List:

If you are planning on projecting a video, you will need the following additional items

Instructions

  1. Putting up the haunted Halloween tunnel is pretty quick and easy. I find it is best to lay things out on the lawn to get things organized. The key is to know where you want them. The arches are about 8 feet wide at the base and peak at about 7.5 feet at the top of the arch. This gives you plenty of room to put them over a sidewalk, path, or wherever you want them knowing that foot traffic under them won’t be an issue. These instructions are for 3 connected arches — but you can add as many as you want
  • Using a heavy hammer, pound two of the two-foot length rebar into the ground.  You will want to put one on each side of the path about eight feet between them. This will give the arch a good shape. You want to pound them about a foot deep as these will hold the arch up. Adjust the distance between them as you see fit.
  • Connect two of the pipes with a “Tee” connector. Make sure you get the pipe seated all the way into the Tee so they stay together well. You will NOT be using any sort of glue. When together you should have a 20-foot pipe. The third port of the Tee will be used to connect the arches.
  • With a pal, place one end of the pipe over the first piece of rebar, carefully bending the other side of the pipe towards the second piece of rebar. As you are doing so, ensure the “tee” connector is pointing towards where the next set of arches will be. Your first arch is up… and probably wobbly. We’ll address that shortly.
Holiday Arches
  • Take two more pieces of rebar and hammer them in 5 feet from the first set. For the second arch, repeat the above process; however, instead of using a tee connector use a cross connector. The cross connector will connect the first and last arches to the middle one. You should now have two wobbly arches.
Holiday Arches
  • Take one of your 10-foot pipes and cut it in half… this should give you 2 five-foot pipes. Take one of the five-foot pipes you cut and connect the tee connector and cross connector. Your arches are now less wobbly.
  • For the final arch, repeat the above steps… you know the gist at this point. Connect the final arch attaching the tee and the cross with the last five-foot connector. You should now have a completed set of three arches
Holiday Arches
  • This is the point where we start adding our lights and decorations.

Adding the projector screen

  • We don’t add the projector screen until Halloween or when we are ready to use the projector.  When it’s time, we get out our two extra PVC pipes and attach them to the side.  This isn’t some magical process:  using duct tape as our fastener, we attach one PVC pipe horizontally towards the top of the arch and one towards the bottom of the arch.  The key is to space them so they fit your screen — this will vary depending on the screen mesh you have. Our screen has “eyelets” so we use zip ties to attach our mesh projector screen to these horizontal pipes. We’ve also used binder clips (from our office supplies) to do the job.  It’s really that easy.  Just remember to measure your screen so you know at what distance you need to place your pipes.

An update:

Our Halloween tunnel has grown by a few more arches over the last few years, expanding from three to six arches covering our and our neighbor’s yards. They love to join in with the decorating and fun, and it’s sure great to have good neighbors!
Over the last couple of years, we’ve also found that the tunnel is more fun if we incorporate a theme. Last year, we turned our tunnel into “Pirate’s Cove,” which turned out to be a great neighborhood success—they have been asking when it will go up for weeks. We haven’t decided on our theme for this year’s tunnel, but we really like the idea of “Sleepy Hollow.” What do you think?

Videos Projections

Also, I wanted to include where we sourced the videos used to project scenes on our tunnel. So many people have asked me about them, and I realized I hadn’t mentioned that we get them from AtmosFX or YouTube. There are lots of amazing videos out there.
Happy Haunting!
Halloween
Halloween tunnel
Halloween tunnel

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